In the face of aging infrastructure and increasing demands on wastewater systems, bypass pumping has emerged as a vital solution for maintaining reliable service during maintenance and repairs. This process allows for the continuous flow of wastewater, minimizing disruptions and environmental risks. Effective planning and collaboration among contractors, municipalities, and equipment providers are crucial for successful bypass operations. By understanding the unique challenges of each project and leveraging innovative technologies, communities can ensure efficient wastewater management while safeguarding public health and the environment. This approach not only enhances operational sustainability but also fosters trust and resilience within the community.

Bypass Pumps

Bypass pumps are designed to provide a continuous flow of fluid, bypassing the need for a trigger or demand signal. They operate at a constant flow rate regardless of the demand, making them ideal for applications where a steady and uninterrupted fluid supply is necessary.

How Does Bypass Pumping Work?

Bypass pumping starts by stemming the waterflow in the vicinity of the work area. This is done by placing pumps upstream and downstream and isolating the work area.

A temporary pipeline is then installed around the damaged sewer pipe. It interrupts the normal waterway flow, diverting it downstream and back into the existing sewer line once it passes the work area.

The size of the system depends on the population using the sewer line. The volume of waste material the bypass pumps need to handle could be anything from a few to several thousand litres of wastewater per minute.

Essential Steps for Effective Sewer Bypass Planning and Implementation

When sewer systems need to undergo maintenance, complex bypass operations are often required to transfer the wastewater to another part of the system. Here are four planning steps that will help you select the right pumps, maintain the sewer system during the bypass, reduce the risk of delays, and minimize potential threats to the environment.

1.Determine the pump quantity for the sewer bypass and backup system.

Pumps are a critical part of any bypass operation. Usually a bypass project will require multiple pumps, working in tandem, to add up to the total capacity required by the project. Many municipalities also require backup pumping systems with a capacity to handle 100% of the anticipated peak flow rate.

Backup systems are essential in any bypass operation as they protect against instances of unexpected high flows or primary system failure during pipe rehabilitation. The combination of reliable primary pumps, supported by a robust backup system, offers peace of mind as service is guaranteed to be maintained during loss of power, whether from a scheduled outage or a natural disaster.

Most bypass work is accomplished using centrifugal self-priming or centrifugal submersible pumps. With a centrifugal pump, fluid enters the pump impeller along or near the rotating axis and is accelerated by the impeller, flowing radially outward into a diffuser or volute chamber, from where it exits. When centrifugal pumps are used in parallel, the rotating impellers increase the pressure of the fluid, achieving a greater level of flow.

If a series of centrifugal pumps are used, the pumps work in tandem to achieve greater head pressure. When determining how many pumps, it is important to pre-determine the desired flow (peak capacity) to ensure enough pumps are installed to best support the project. Centrifugal pumps are often used for bypasses because they can handle large amounts of liquids and solids and have air-handling capabilities.

2.Ascertain the peak flow of the pipeline and the type of wastewater.

To determine the most efficient bypass pump, it is important to consider the maximum anticipated flow the bypass is expected to support during sewer rehabilitation works. Peak flow is the highest flow on the pipeline throughout the day and usually occurs in the early morning or late afternoon. Depending on the time of year, real-world peak flow can differ from specified peak flow due to external events, such as when large crowds gather, or excess water infiltration occurs due to adverse weather.

If the anticipated peak flow is incorrectly determined, the temporary bypass will not be able to sustain the sewer system during rehabilitation and risks of contamination to the surrounding environment are significantly increased as the possibility of a sewage spill becomes more likely. Determining the accurate peak flow is essential, since once started some bypasses are very complex to re-route.

In addition, it is also important to understand the various types of wastewater typically carried by the sewer system. Municipal wastewater can contain solid objects and other non-fibrous materials that can become caught in the pump’s impeller and clog the entire bypass system. The more solids a pump must handle, the stronger it has to be, making it important to determine the type of effluent when choosing a pump to support the bypass operation.

3.Check the depth of the sewer pipeline and sewage level.

The depth of the sewer pipeline and sewage level within the pipeline must be determined to properly select the right pump. One of the biggest limitations of self-priming suction pumps in a bypass operation is the static suction lift – the vertical distance in feet from the eye of the impeller to the fluid level. Centrifugal force creates a vacuum of pressure which throws the discharge out of the pump. Under a perfect vacuum, a self-priming suction pump can lift no more than 8 meters (26 feet). However, other factors, like the need for pump efficiency, limit self-priming suction pumps to a ‘practical lift’ of about seven meters (23 feet).

If a sewer line is deeper than seven meters, electric motor-driven, submersible pumps make for a more appropriate fit as they are not limited by a suction lift and can “push” water up. In this instance, a submersible pump is lowered into the sewer pipeline and connected to the temporary discharge pipeline. Centrifugal pumps lose effective suction power at this depth and for this reason, more shallow bypass operations should use above-the-ground non-clog pumps. In this instance, a suction pipe rather than the pump itself is lowered into the sewer pipeline, leaving the pump above ground, and the pumps are again connected to the temporary bypass pipeline.

Understanding the worksite layout can help avoid complications during the installation process of a temporary bypass solution. For example, if the discharge point is more than 300 meters (984 feet) from the pump site, additional pumping capacity may be required to reduce pressure or friction loss. Furthermore, the site location can also determine whether diesel or electric pumps are used. In an urban setting, electrical pumps are often the more economical option, but diesel pumps are ideal in remote areas where electrical power may be unreliable.

4.Minimize public disruptions and have a contingency plan ready.

With pumps, piping, construction equipment, and personnel, a bypass project can cause major disruption to local surroundings. Municipal sewer bypasses usually occur in urban centers or in areas where there is lots of activity, which can often result in access issues that limit the safe transportation of the necessary equipment required for installation. Other issues such as noise ordinances, traffic diversions and wildlife habitats must also be considered.

In instances where the discharge point is a great distance from the pump site, additional disruptions may be caused as the suction pipe is routed between the pump to the discharge point. Furthermore, additional construction work may need to be done to bury the suction pipe underground to allow for continued use of surrounding roads and local facilities.

It is essential that proper planning is undertaken to ensure the bypass application is installed quickly and efficiently, and that proper consideration is given to ensure that public disruptions are minimized for the duration of the project.

Key Features

-Constant Flow:

Delivers a continuous flow of fluid, ensuring consistent performance.

-Simplicity:

Operates without the need for additional sensors or controls to regulate flow.

-Durability:

Generally robust and designed to handle continuous operation.

Advantages:

Reliable: Provides a constant supply of fluid, which is beneficial for applications requiring steady operation.

Low Maintenance: Fewer components mean less potential for failure and reduced maintenance needs.

Disadvantages:

Inefficiency: Can be less efficient in terms of energy usage since the pump runs continuously, regardless of whether there is demand for the fluid.

Potential Overuse: May lead to unnecessary wear and tear if the constant flow is not required.

Applications:

Cooling Systems: Useful in applications where a constant flow is required to maintain cooling, such as in automotive or marine cooling systems.

Water Circulation: Ideal for RVs or boats where a continuous water supply is needed.

Case Study

In Columbia, Tennessee, the city faced a significant challenge when a pump failure at the Santa Fe Pike pump station led to sewage overflows in spring 2020. To address this crisis, Columbia engaged Xylem Rental Solutions, which provided a Godwin HL250 diesel pump for an emergency bypass system. Once the immediate issue was resolved, the city planned a $1.2 million upgrade for the pump station and opted for electric-drive pumps to enhance efficiency and reduce costs during the extended rehabilitation.

Xylem’s Flygt N 3312 electric pump was identified as the ideal solution, featuring innovative self-cleaning impellers to prevent clogs. This pump was custom-engineered and installed quickly, allowing the temporary bypass system to operate continuously for eight months without any issues. The switch to electric pumps not only improved performance but also resulted in substantial savings of nearly $124,000.

Bill Beasley, Regional Sales Manager at Xylem, emphasized the benefits of electric pumps in enhancing operational sustainability. The collaboration between Columbia and Xylem exemplifies how effective partnerships can lead to cost-effective and environmentally friendly solutions in wastewater management, ultimately benefiting the community and its infrastructure.

Conclusion

Bypass pumping plays a critical role in maintaining the integrity of wastewater management systems, especially in the face of aging infrastructure. By prioritizing effective planning, accurate assessments, and strong collaboration among all stakeholders, municipalities can successfully navigate the complexities of sewer maintenance without compromising service or environmental safety. The successful implementation of bypass pumping not only ensures continuous wastewater flow but also reflects a community’s commitment to sustainable practices and public health. As demonstrated in case studies like Columbia, Tennessee, investing in reliable pumping solutions can lead to significant cost savings and enhanced operational efficiency, ultimately benefiting both the community and its infrastructure.

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